Rubber Plastics Kneading Rubber Machine
1, Mixing chanber
It consists of aW shape bady and two side boards made of high
quality steelplates by means of extrusion forming and welding,which
are jacked to take the flow of cooling water or steam.It si plated
with hard chrome on its internal walls.
2,Thermal Resistance
There is aplug-in thermal resisitance in middle section of the
bottom of chamber to be connected to electrical system to inspect
and display the temperate.
3,Rotor
It is designed to the hollow blades lf Banbury type. The hollows
are connected with axial hole of rotor shaft used as cooling or
heating passage.The top edges of blades and the end faces of~rotor
shaft are surface welded with cobalt-base hard alloy and
grinding,then plating with hard chrome and polishing.
4,Cooling/heating system
A common piping system is adopted for either cooling or heating
material in mixing operating.Through the system cooling water or
steam is fed in three ways to the cavities of the rotors
blades,-the jackets the mixing chamber and the top ram.
5, Tilting mechanism
It consists of a rotor with brake,cycloidal gear reducer,TP tyoe
worm and worm gear, etc.It is able actuate mixing chamber tilting
by 140° aroung the front rotors.
6,Dust-proof seal
(the national utility model patents-patents,ZL200720016920.8)
Mixing room with the missing cantilever rack interface using curved
trough structure of the board, effective dust.Rotor shaft are
symmetrical labyrinth seal the installation of devices,each of the
labyrinth seal by the convex sets lf components.Unique
structture,without sealing material used, both good sealing
performance without polluting the environment,but also easy to
maintain,long service life,etc.
7, Main driving system
The part is made up with main motor,reducer,connecting gears.It
realizes odd-speed rotation of the rotors with running face one
other.
8, Pnenumatic control system
Pneumatic control system is controlled by PLC order.A
bi-directional air cylinder make the ram up or duwn.In case the
over load occurs in the mixing chamber, the top ram can be raised
automatically or manually if necessary, so as to protect motor from
overload.
9, Electric control system
Imported PLCdevice and electric control components which are all
imported products or importanted technology products are adopted in
the elctric control system as to raise control reliability.
lemModel
| X(S)N-3X32 | X(S)N-10X32 | X(S)N-20X32 | X(S)N-35X30 | X(S)N-55X30 | X(S)N-75X30 | X(S)N-110X30 | X(S)N-150X30 |
| vulume | L | 8 | 25 | 45 | 75 | 125 | 180 | 250 | 325 |
Total Volume of mixing chamber
| L | 3 | 10 | 20 | 35 | 55 | 75 | 110 | 150 |
Driving motor power
| KW | 5.5 | 15 | 30 | 55 | 75 | 110 | 185 | 220 |
| KW | 0.55 | 1.1 | 1.5 | 2.2 | 3.0 | 4.0 | 5.5 | 5.5 |
| | 135 | 140° | 140° | 140° | 140° | 140° | 140° | 140° |
(front/back)
Rotational speed of the fotor | r/min | 0~60,32/24.5 | 30/23.5 | 30/25 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 |
Flow rate of compressed air
| Mpa | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
Flow rate of compressed air | m3/min | ≥0.3 | ≥0.5 | ≥0.7 | ≥0.9 | ≥1.0 | ≥1.0 | ≥1.5 | ≥1.5 |
(rubber mixing) Pressure of Cooling water | Mpa | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 |
(Plastication)
Pressure of heated steam | Mpa | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 |
| L | MM | 1660 | 2580 | 2630 | 3200 | 3360 | 3760 | 4075 | 4200 |
W | 960 | 1300 | 1520 | 1900 | 1950 | 2143 | 2712 | 3200 |
H | 1750 | 2280 | 2550 | 2945 | 3050 | 3135 | 3580 | 4000 |
| kg | 2000 | 3300 | 4500 | 6500 | 7200 | 10000 | 14500 | 19500 |
